Company cases about Live Construction Case of Nuoying Jiaye Radar Level Meter in a Chemical Plant
Live Construction Case of Nuoying Jiaye Radar Level Meter in a Chemical Plant
2025-07-03
Project Background
A large - scale chemical plant is mainly engaged in the production and storage of various chemical raw materials. In its production process, it involves a variety of corrosive liquids, high - viscosity media, and slurries containing particles. It has extremely high requirements for the accuracy, stability, and safety of liquid level measurement. Previously, the traditional liquid level measurement equipment used in the plant often had large measurement errors and frequent maintenance due to problems such as medium corrosion and scaling, which seriously affected production efficiency and safe production. In order to solve this problem, after multiple investigations, the plant finally chose to cooperate with our company (Nuoying Jiaye) and introduced a variety of high - performance radar level meters and related supporting equipment.
Selected Products and Reasons
According to the working conditions and measurement needs of the chemical plant, we recommended and provided the following products for it:
NYRD - 805 Non Contact Level Transmitter: Made of PTFE material, it has good corrosion resistance, with a measuring range of 0 - 10m, suitable for non - contact liquid level measurement of various corrosive liquids. Its non - contact measurement feature can avoid direct contact with corrosive media and reduce the risk of equipment damage.
26GHz Radar Level Transmitter (2 Wire And 4 Wire): It has two power supply modes: 2 - wire and 4 - wire, which can adapt to different on - site power supply conditions. It can accurately measure the liquid level of various media and has played an important role in the measurement of multiple storage tanks in the chemical plant.
IP67 GWR Radar Level Transmitter 316L Stainless Steel: Made of 316L stainless steel, with a protection level of IP67, it is suitable for relatively harsh working conditions, especially in occasions with dust and humidity. It can accurately measure high - viscosity media and slurries containing particles.
Construction Process
Preliminary Survey and Scheme Design: Our technical personnel went to the chemical plant in advance to conduct a detailed survey on the location, size, medium characteristics, and working environment of each storage tank. Based on the survey results and combined with the plant's production process and measurement requirements, a personalized liquid level measurement scheme was formulated, determining the installation position, installation method of each radar level meter, as well as the relevant wiring and commissioning plans.
Equipment Installation:
For corrosive liquid storage tanks, we chose to install the NYRD - 805 Non Contact Level Transmitter at a suitable position on the top of the storage tank, using a bracket fixing method to ensure that the sensor keeps a safe distance from the medium and avoid contamination of the equipment by medium splashing.
For storage tanks containing high - viscosity media and slurries with particles, the IP67 GWR Radar Level Transmitter 316L Stainless Steel was installed using a flange connection method to ensure the equipment is firmly installed and facilitate later maintenance.
The 26GHz Radar Level Transmitter was installed in 2 - wire and 4 - wire modes according to the on - site power supply conditions, and wiring was carried out in strict accordance with electrical installation specifications to ensure correct and safe line connection.
Commissioning and Calibration: After the equipment installation is completed, the technical personnel carefully debugged each radar level meter. By setting appropriate parameters such as measurement range and output signal, the equipment can accurately reflect the liquid level change. At the same time, multiple calibration tests were conducted to compare the measurement results with the actual liquid level, and the equipment performance was continuously optimized until the measurement error was controlled within the allowable range.
Operation Effect
High Measurement Accuracy: After being put into operation, each radar level meter can accurately measure the liquid level of different media with small measurement errors, meeting the chemical plant's requirements for liquid level measurement accuracy and providing reliable data support for the precise control of the production process.
Good Stability: During long - term operation, the equipment has shown good stability, not affected by factors such as changes in the physical properties of the medium, temperature fluctuations, and dust, reducing production fluctuations caused by unstable measurement.
Low Maintenance Cost: Due to the corrosion resistance and anti - scaling characteristics of the selected radar level meters, the incidence of equipment damage and failures is reduced, and the maintenance frequency and cost are lowered. At the same time, the intelligent function of the equipment facilitates remote monitoring and fault diagnosis, further improving maintenance efficiency.
Improved Safety: Accurate liquid level measurement avoids safety hazards such as overflow due to too high liquid level or idling due to too low liquid level, providing a strong guarantee for the safe production of the chemical plant.
Customer Evaluation
The person in charge of the chemical plant said: "Nuoying Jiaye's radar level meter products have excellent performance, and the construction team is professional and efficient, perfectly solving the long - standing problem of liquid level measurement in our plant. The equipment operates stably and reliably, which not only improves production efficiency but also greatly reduces safety risks. It is a very successful cooperation. We are very satisfied with Nuoying Jiaye's products and services and will continue to maintain cooperative relations in the future."
Through this cooperation with the chemical plant, the excellent performance and reliable performance of our radar level meters in complex working conditions of the chemical industry have been fully demonstrated. We will continue to uphold the concept of "focusing on the research, development, production, sales of industrial automation instruments and providing Internet of Things solutions" to provide high - quality products and professional services for more industry customers.
