Company cases about What is a Capacitive Level Transmitter
What is a Capacitive Level Transmitter
2025-11-03
1. Overview
A capacitive level transmitter is a type of level measuring instrument used for continuous measurement of the level displacement in pressure vessels or open containers. It measures the displacement caused by level changes through a sensor, and a signal processor converts the displacement variation into a standard 4-20mADC current output. The transmitter operates on a two-wire system and can be connected to any instrument with a 4-20mADC input, such as indicators, recorders, regulators, and DCS (Distributed Control Systems), for level display, measurement, and control.
2. Main Advantages
No mechanical moving parts: High reliability, long service life, and minimal maintenance requirements.
Compatibility with multiple media: Suitable for both conductive and non-conductive liquids (e.g., oil, water, organic solvents, etc.).
Fast response speed: Ideal for scenarios requiring rapid detection of level changes.
Strong adaptability: Resistant to a certain degree of pressure and temperature, applicable in sealed and corrosive environments.
3. Weaknesses or Limitations
Despite its prominent advantages, capacitive level transmitters have certain limitations and weaknesses in practical applications:
Sensitivity to medium properties: The measurement of capacitive level transmitters relies on the dielectric constant of the liquid. If the dielectric constant of the liquid changes significantly (e.g., mixed liquids, volatile components), the measurement accuracy will be affected. In some cases, the instrument needs to be recalibrated according to the liquid composition.
Impact of wall adhesion and scaling: Impurities, crystals, or viscous substances in the liquid tend to adhere to the electrode surface, causing wall adhesion and scaling. This leads to abnormal capacitance and affects measurement results, especially in complex media such as sewage and slurry.
Influence of conductivity: Although theoretically applicable to both conductive and non-conductive liquids, highly conductive liquids (e.g., strong acids, strong alkalis, brine) may cause electrode polarization, short circuits, and other issues, requiring special insulating structure design.
Impact of temperature and pressure: Changes in the temperature and pressure of the medium can also affect its dielectric constant, thereby influencing measurement results. Under high-temperature and high-pressure working conditions, measurement errors may increase, necessitating temperature and pressure compensation measures.
Strict requirements for installation environment: High demands on the installation location and environment. For example, it must be kept away from strong electric and magnetic field interference, and short circuits with the metal wall of the container must be avoided. Otherwise, signal drift or false alarms may occur.
Difficulty in measuring interface or foam levels: When measuring the interface of multiple liquids (e.g., oil-water stratification), if the dielectric constants of the two liquids are close, the instrument may fail to accurately distinguish the interface position. Additionally, it is not ideal for measuring foam levels, as it tends to produce errors.
4. Fault Analysis
If there is no current output during use, check whether the positive (+) and negative (-) wiring of the signal processor is loose or disconnected, and whether the fixing screws or terminals of the instrument indicator gauge are loose, resulting in poor wiring contact.
If the instrument indicator shows zero, use a metal tool (e.g., tweezers, screwdriver) held in hand to touch the "sensor" terminal of the processor. The instrument indicator should increase; if not, the signal processor is damaged.
If the instrument indicator is pegged at full scale: Disconnect the "sensor" lead of the signal processor. If the indicator remains pegged, the signal processor is faulty. If the indicator returns to zero, the sensor has poor insulation.
Method for checking the sensor: Disconnect the sensor lead from the processor, and use a 500V megohmmeter or a 500-type multimeter (set to ×10k range) to measure the resistance between the sensor lead and the metal tower wall. The resistance should be greater than 100MΩ; otherwise, the sensor has poor insulation.
Judgment and elimination of interference: If the instrument works normally in the laboratory but shows fluctuating readings or a fixed level value on-site, it can be determined that the instrument is subject to interference. Connect an electrolytic capacitor (with a capacitance of 220μF and a voltage rating higher than 50V) in parallel across the power supply terminals of the instrument to eliminate the interference.
